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PRS - Pallet Repair Systems, Inc.
EquipmentPRS - Pallet Repair Systems, Inc.

Material Handling Equipment 

workgroupsWorkgroups
Modular workstation systems engineered for efficiency.
Finally, a line of equipment designed to meet your needs, and flexible enough to change with them! Workgroups' unique modular design provides efficiency to any or all aspects of the pallet repair process. Simply put, Workgroups lets you design, redesign or add-on equipment systems that work for you. When your needs change, simply re-arrange your Workgroups layout to meet them.
Workgroups Let You...
Feed Pallets
Sort Pallets
Repair Pallets
Plate Pallets
Stack Pallets
Convey Pallets
By Providing You With...
Tippers
Ball Transfer
Repair Stations
Station Platers
Pallet Stackers
Conveyors
Overhead Sweep Transfer
Workstation Layout
The best feature? From concept to reality, Pallet Repair Systems, Inc. can custom design your Workgroups system to fit your individual business needs today!



Stack-O-Matic Tippers
Stack-O-Matic TippersMaximize efficiency, production, and safety while lowering the cost of material handling with the Stack-O-Matic line of stack tippers. Both models of Stack-O-Matic tippers are fully indexing to quickly dispense pallets, no matter what shape they are in. They are the ultimate tool for sortation, inspection, or repair line operations.

Stack-O-Matic Tipper Features:

    Stack-O-Matic Tipper
  • Semi-Automatic Operation
  • 20 Pallet Stack Capacity
  • Indexing Carriage
  • 2 hp Industrial Hydraulic Power Unit Package
  • Workgroups Compatible
Stack-O-Matic Tipper and Lead Board Clipper
Model MI TipperPhysical Size
  • Height - 11'6" (Upright, Loading Position) 6'4" (Tipped, Dispensing Position)
  • Width - 5'
  • Length - 10'8" (Upright, Loading Position) 13'5" (Tipped, Dispensing Position)
Specifications - Stack-O-Matic Tippers
Model Capacity Indexing Controls Cycle Time Power Unit
MI 20 Pallet Stacks Manual Manual Lever 9 Seconds Down
13 Seconds Up
2hp Hydraulic
AI 20 Pallet Stacks Automatic with Manual Override Electrical Push Button 9 Seconds Down
13 Seconds Up
2hp Hydraulic

AIC TipperAIC Tippers
High volume pallet sortation or repair processes require high volume dispensing of pallets. When these pallets consist of broken, varied size and type pallets the PRS model AIC tipper provides the solution. The AIC tipper automatically indexes to dispense pallets continuously at rates up to 800 pallets per hour. The machine consists of a stack tipper and accumulator machines that work in conjunction with each other via a programmable logic control. Powerful yet smooth hydraulics actuate the functions of the machine. And like all PRS machinery it is overbuilt to provide years of dependable service.

AIC Tipper shown with swoop, table, conveyor and stackerAIC Tipper Features:

  • 7.5 hp hydraulic power unit with flow controls
  • End loading design
  • Touch panel operator interface - PLC control


Overhead Sweep Transfer
Pallet Stacker90 Degree transfer of pallets from roller conveyors is fast and positive with the use of PRS overhead sweep transfers. Overhead sweep transfers can change the flow of pallets from one conveyor to the next or to transfer pallets into pallet stackers. Standard equipment on PRS sweep transfers is a pneumatic pop up gate complete with photo eyes that sense the pallet and then stop it prior to transfer. Powerful hydraulic motors actuate the sweep function. A double paddle design allows quick efficient transfer of pallets from a roller conveyor with just 180 degrees of chain travel. Each sweep transfer has an electrical panel with manual function buttons that provide jog features in both forward and reverse chain tra central unit or from the pallet stacker’s hydraulic power supply. Under conveyor sweep transfers are also available.



Stack-O-Matic Pallet Stackers
Model TX Pallet Stackers Pallet Repair System's fully-automatic pallet stackers feature live pallet infeed, automatic pallet stacking and automatic stack discharge. Most types of pallets can be stacked from 30" to 60" squares.

Stack-O-Matic Stackers are excellent for a variety of applications from tandem workstations to full production line operations.

THE BOTTOM LINE - Stack-O-Matic Stackers can increase production while decreasing labor and workmen's compensation costs.

Miscellaneous Pallet StackerStack-O-Matic Miscellaneous Stackers
The PRS Miscellaneous pallet stacker is another innovative equipment solution from PRS that addresses the need to stack pallets of various sizes, types, and conditions into one stack. Often used in a pallet sortation process as the “All other grades” stacker, this machine can handle pallet size variation up to 12” in both dimensions (36”x 36” up to 48”x 48” for instance). The Miscellaneous stacker’s use of long fork tynes also provides for the automatic stacking of broken pallets in need or repair or tear down.

Stack-O-Matic Model H & HP Stackers
The model H pallet stacker features hydraulic operation in a fixed 48”x 40” design. Model H stackers have a unique pallet holder clip that stacks 2 way or 4 way design 48”x 40” pallets and holds them by the sides to provide a perfect fit for pallet sortation and repair lines. These machines offer a smaller footprint than our larger adjustable models yet have all of the features that make PRS stackers popular. Standard features are: 2 hp hydraulics, fully automatic operation, live infeed chains, programmable electronic counters, and heavy duty scissor lifts stacking mechanisms.

Model T Pallet Stacker The Stack-O-Matic H-Series offers full featured stacking in two solid models. Both the Model H and Model HP feature live infeed, automatic pallet stacking and automatic stack discharge. With a simple adjustment, either can handle pallets ranging from 30" to 60" squares. The Model H utilizes a series of switches to control the logical process of stacking, and the Model HP features a fully programmable controller that stacks, counts and effects to your requirements. The H series' heavy-duty construction and quality hydraulic system provide consistant, reliable performance. Both models are ideal choices for production line operations.

Features:

  • Model H Pallet StackersFully Automatic Operation
  • Stack Eject
  • HP-Programmable Stack Eject
  • Infeed Timer Logic System
  • 6 Pallets Per Minute Capacity
  • 30" x 30" - 60" x 60" Capacity
  • 3hp Hydraulic Power Unit
  • 40 PSI Air Supply Required
  • Anti-Tip Bars
  • Requires 7' x 7' Floor Space
  • 12.5' Overall Height
  • Standard Infeed/Outfeed Height 19"
Extra Feature of Model HP:
  • Programmable controller that manages the stacking, counting and ejecting process.


Pallet Dispenser Stack-O-Matic Pallet Dispenser

Model APD Specifications:

  • Fully automatic pallet dispensing.
  • Adjustable: 30" x 30" up to 60" x 60" capacity.
  • 6 pallets per minute capacity.
  • Can be operated as an automatic stacker with changeover.
  • Fully PLC controlled. Dispenser Hydraulics and Controls
  • Touch-screen control console.
  • Minimum infeed/outfeed height of 19" elevation.
  • 2 hp hydraulic power unit.
  • Turnkey system includes starter/disconnect/controls.
  • 208/240/480/3/60 electrical.
  • Optional infeed/outfeed conveyors available, call for custom quote.

 




Pallet DispenserRoundtables
Roundtables from PRS provide production buffers for your lumber processing operation. These powered roundtables offer variable speed operation to fit any application. Uses include new lumber processing operations as well as buffering between disassembly and end trim processes in pallet recycling.

avel. The standard unit is sold without a hydraulic power unit as they are typically powered by