Material
Handling Equipment
Workgroups
Modular workstation systems engineered
for efficiency.
Finally, a line of equipment designed to meet your needs,
and flexible enough to change with them! Workgroups'
unique modular design provides efficiency to any or all aspects
of the pallet repair process. Simply put, Workgroups
lets you design, redesign or add-on equipment systems that
work for you. When your needs change, simply re-arrange your
Workgroups layout to meet them.
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Workgroups Let You...
Feed Pallets
Sort Pallets
Repair Pallets
Plate Pallets
Stack Pallets
Convey Pallets |
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By Providing You With...
Tippers
Ball Transfer
Repair Stations
Station Platers
Pallet Stackers
Conveyors
Overhead Sweep Transfer |
The best feature? From concept to reality, Pallet Repair Systems,
Inc. can custom design your Workgroups system to fit
your individual business needs today!
Stack-O-Matic Tippers
Maximize efficiency, production, and safety while lowering the
cost of material handling with the Stack-O-Matic line of stack
tippers. Both models of Stack-O-Matic tippers are fully indexing
to quickly dispense pallets, no matter what shape they are
in. They are the ultimate tool for sortation, inspection,
or repair line operations.
Stack-O-Matic Tipper Features:
- Semi-Automatic Operation
- 20 Pallet Stack Capacity
- Indexing Carriage
- 2 hp Industrial Hydraulic Power Unit Package
- Workgroups Compatible

Physical Size
- Height - 11'6" (Upright, Loading Position) 6'4"
(Tipped, Dispensing Position)
- Width - 5'
- Length - 10'8" (Upright, Loading Position) 13'5"
(Tipped, Dispensing Position)
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Specifications
- Stack-O-Matic Tippers |
|
Model |
Capacity |
Indexing |
Controls |
Cycle Time |
Power Unit |
|
MI |
20 Pallet Stacks |
Manual |
Manual Lever |
9 Seconds Down
13 Seconds Up |
2hp Hydraulic |
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AI |
20 Pallet Stacks |
Automatic with Manual Override |
Electrical Push Button |
9 Seconds Down
13 Seconds Up |
2hp Hydraulic |
AIC Tippers
High volume pallet sortation or repair processes require high volume dispensing of pallets. When these pallets consist of broken, varied size and type pallets the PRS model AIC tipper provides the solution. The AIC tipper automatically indexes to dispense pallets continuously at rates up to 800 pallets per hour. The machine consists of a stack tipper and accumulator machines that work in conjunction with each other via a programmable logic control. Powerful yet smooth hydraulics actuate the functions of the machine. And like all PRS machinery it is overbuilt to provide years of dependable service.
AIC Tipper Features:
- 7.5 hp hydraulic power unit with flow controls
- End loading design
- Touch panel operator interface - PLC control
Overhead Sweep Transfer
90 Degree transfer of pallets from roller conveyors is fast and positive with the use of PRS overhead sweep transfers. Overhead sweep transfers can change the flow of pallets from one conveyor to the next or to transfer pallets into pallet stackers. Standard equipment on PRS sweep transfers is a pneumatic pop up gate complete with photo eyes that sense the pallet and then stop it prior to transfer. Powerful hydraulic motors actuate the sweep function. A double paddle design allows quick efficient transfer of pallets from a roller conveyor with just 180 degrees of chain travel. Each sweep transfer has an electrical panel with manual function buttons that provide jog features in both forward and reverse chain tra central unit or from the pallet stacker’s hydraulic power supply. Under conveyor sweep transfers are also available.
Stack-O-Matic Pallet Stackers
Pallet Repair System's fully-automatic pallet
stackers feature live pallet infeed, automatic pallet stacking
and automatic stack discharge. Most types of pallets can be
stacked from 30" to 60" squares.
Stack-O-Matic Stackers are excellent for a variety of applications
from tandem workstations to full production line operations.
THE BOTTOM LINE - Stack-O-Matic Stackers can increase production
while decreasing labor and workmen's compensation costs.
Stack-O-Matic Miscellaneous Stackers
The PRS Miscellaneous pallet stacker is another innovative equipment solution from PRS that addresses the need to stack pallets of various sizes, types, and conditions into one stack. Often used in a pallet sortation process as the “All other grades” stacker, this machine can handle pallet size variation up to 12” in both dimensions (36”x 36” up to 48”x 48” for instance). The Miscellaneous stacker’s use of long fork tynes also provides for the automatic stacking of broken pallets in need or repair or tear down.
Stack-O-Matic Model H & HP
Stackers The model H pallet stacker features hydraulic operation
in a fixed 48”x 40” design. Model H stackers
have a unique pallet holder clip that stacks 2 way or 4 way
design 48”x 40” pallets and holds them by the
sides to provide a perfect fit for pallet sortation and repair
lines. These machines offer a smaller footprint than our
larger adjustable models yet have all of the features that
make PRS stackers popular. Standard features are: 2 hp hydraulics,
fully automatic operation, live infeed chains, programmable
electronic counters, and heavy duty scissor lifts stacking
mechanisms.
The Stack-O-Matic H-Series offers
full featured stacking in two solid models. Both the Model
H and Model HP feature live infeed, automatic pallet stacking
and automatic stack discharge. With a simple adjustment,
either
can handle pallets ranging from 30" to 60" squares.
The Model H utilizes a series of switches to control the logical
process of stacking, and the Model HP features a fully programmable
controller that stacks, counts and effects to your requirements.
The H series' heavy-duty construction and quality hydraulic
system provide consistant, reliable performance. Both models
are ideal choices for production line operations.
Features:
Fully Automatic Operation
- Stack Eject
- HP-Programmable Stack Eject
- Infeed Timer Logic System
- 6 Pallets Per Minute Capacity
- 30" x 30" - 60" x 60" Capacity
- 3hp Hydraulic Power Unit
- 40 PSI Air Supply Required
- Anti-Tip Bars
- Requires 7' x 7' Floor Space
- 12.5' Overall Height
- Standard Infeed/Outfeed Height 19"
Extra Feature of Model HP:
- Programmable controller that manages the stacking, counting
and ejecting process.
Stack-O-Matic Pallet Dispenser
Model APD Specifications:
- Fully automatic pallet dispensing.
- Adjustable: 30" x 30" up to 60" x 60"
capacity.
- 6 pallets per minute capacity.
- Can be operated as an automatic stacker with changeover.
- Fully PLC controlled.
- Touch-screen control console.
- Minimum infeed/outfeed height of 19" elevation.
- 2 hp hydraulic power unit.
- Turnkey system includes starter/disconnect/controls.
- 208/240/480/3/60 electrical.
- Optional infeed/outfeed conveyors available, call for
custom quote.
Roundtables
Roundtables from PRS provide production buffers for
your lumber processing operation. These powered roundtables
offer
variable speed operation to fit any application. Uses include
new lumber processing operations as well as buffering between
disassembly and end trim processes in pallet recycling. |